FLOW IMPROVEMENT

• Viscosity low
• Material flow very smooth and consistent

CYCLE TIME REDUCTION

• After adding 5% Velothene, barrel temperature reduced by 20-50oC
• Lower barrel temperature thus lower material temperature and lower power consumption
• Lower cooling time required
• Cooling time reduced by 20% to 30%
• 10 to 30% possible reduction in over all cycle

COMPLETE MOULD FILLING

• Lower viscosity - easier flow
• Need lesser pressure to fill the product at lower temperature
• Material with Velothene will find it easier and faster to reach cavities and corners of complex moulds
• Complex filling – very easy with Velothene

WARPAGE REDUCTION

• Fast crystallization material
• Fast setting up of molecules
• No stress during filling the products

PIGMENT BURNING PREVENTION

• Barrel temperature lower by upto50oC
• Heat sensitive material can be used due to lower temperature process
• Fast homogenization of all master batch/material /filler
• No burning of material due to lower process temperature

REJECTION RATE REDUCTION

• Short moulding – completely eliminated through Velothene
• Burn mark - completely eliminated through Velothene
• Stress mark - completely eliminated through Velothene
• Ejection mark on the product- significantly reduced through Velothene
• Product damage due to difficult ejection – significantly reduced through Velothene

IMPACT STRENGTH INCREASE

• Adding synthetic material increases strength
• Flexibility improves
• Impact strength improves significantly in Polypropylene

PRODUCT SURFACE IMPROVEMENT

• Lower pressure of injection/hold on
• Easy flow in to mould
• Lower stress on the product
• Velothene improves surface texture

MOULD RELEASE IMPROVEMENT

• MFI 330g/min
• Lower stress on the product
• Surface is smooth
• Easy ejection
• Easy release

LOWER ENERGY CONSUMPTION

• Cycle time reduced
• More productivity in hour
• Lower temperature process
• Reduced heating load of barrel
• Reduced over all electricity consumption

RECYCLED  MATERIAL

• Re-cycled material need higher melting point without Velothene
• With Velothene barrel temperature can be reduced up to 30oC
• Viscosity low
• Easy filling in to mould
• 100% re-cycled material can be used in combination with Velothene

ZERO CAPITAL INVESTMENT

• Higher output due to reduction in cycle time
• More productivity on same mould /machine
• No additional manpower required

EASY SET UP AND USE

• Flow is better
• Easy filling
• Lower temperature process
• No stress during injection
• Less rejection
• Easy start up without process interruptions

POSITIVE EFFECT ON QUALITY

• Easy filling of the product
• Lower stress on the product
• Fast crystallization
• Lower temperature process
• Easy release
• Reduced warpage
• Reduced start up time
• Increased impact strength
• No burning material
• No silver streak on the product
• Over all quality of the product increased by high quality synthetic polymer

INCREASED PRODUCTIVITY

• Higher out put due to 10 to 30% cycle time reduction 
• More productivity on same mould /machine
• No additional manpower required

INCREASES ROI POINT

• Productivity increased by 15 to 20% in same investment
• Same manpower/Better manpower utilization
• More productivity from same mould
• Overall overhead cost per part is reduced
• Better profit per sq. mtr.
• Higher production – higher sales
• Easy solution for higher demand segment 
• Higher turnover with higher margin
• Return on investment increased